Nnianimu
Yɛn nsa paint line yɛ automated coating system a wɔayɛ no titiriw ama painting kar akyi nsa. Ɛka jigging a ɛyɛ pɛpɛɛpɛ, electrostatic spraying, ne thermal curing bom ma ɛde nneɛma a mfomso biara nni ho ma.
Mfiridwuma Ho Nsɛm a Wɔakyerɛkyerɛ Mu
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Su |
Tumi a wotumi yɛ |
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Substrate a ɛne ne ho hyia |
ABS, PC/ABS, Nylon, Die-Aluminum a Wɔabɔ, Zinc Afrafrade |
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Mfiridwuma a Wɔde Kata Nneɛma So |
1K/2K Nsuo Paint, UV-Curable Clear Coats, Soft-Touch Paints |
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Conveyor Ɔkwan a Wɔfa so Yɛ |
Spindle Nkɔnsɔnkɔnsɔn Conveyor a ɛwɔ Automatic 360℃Rotation |
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Akwan a Wɔde Di Dwuma |
High-Ahoɔhare Vertical Reciprocators / Multi-Tuo Auto Sprayers |
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Nneɛma a Wɔpaw a Wɔde Sa Ayaresa |
Infrared (IR) + Convection Air (digrii 80 –digrii 160 ) / UV-LED |
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Control Architecture a Wɔde Di Dwuma |
Siemens S7-1200/1500 PLC + HMI a wɔde ka ho |
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Ahobammɔ ho Mmara sodi |
CE / ATEX Mpɔtam 1 / NFPA 33 / ISO 9001 |
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Paint Transfer a Ɛyɛ Yiye |
65% – 75% (ɛnam High-Adwumayɛ mu Electrostatic Nkabom so) . |
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Nneɛma a Wɔyɛ no Yiye |
Ɛkɔsi 450 – 800 Afã/Dɔnhwerew (Wɔtumi hyehyɛ no gyina SKU so) |
Handle Paint Line Nsiesiei a Edi Mu
Titiriw Multi-Ɔfã Jigging Conveyor:Precision pallet anaasɛ continuous overhead conveyors a ɛwɔ custom rotational spindles a ɛma nsa tumi dannan anaa ɛkyinkyini denneennen, na ɛma wohu sɛ paint kata so digrii 360 a sunsuma mmeae nni mu.
Electrostatic De-Mfutuma & Ogya a Wɔde Yɛ Adwuma:Automated ion-blast bars ne atmospheric flame treatment units yi static na ɛma soro ahoɔden yɛ kɛse wɔ plastic anaa dade nsa substrates a ɛyɛ den so.
High-Ahoɔhare Multi-Axis Robotic Booth:Explosion-adanse reciprocating anaa 6-axis painting robɔt a ɛyɛ adwuma wɔ downdraft cleanroom mu de pɛpɛɛpɛ, ahwehwɛ-awie basecoat ne clearcoat applications.
Kɔla Nsakrae Ntɛmntɛm & Micro-Dosage:Compact kɔla-sesa manifolds a micro-nsu control tew kar paint a ne bo yɛ den a wɔsɛe no na wonya ultra-fast kɔla nsakrae ma amanne-matched kar nipadua kɔla.
Smart Ɔhyew & UV Curing Tunnel:Zoned infrared (IR) flash-off ne hot-mframa convection/UV curing ovens hwɛ hu sɛ ɛyɛ den yiye, ɛko tia scratch, na gloss retention wɔ high-contact touch points.
Nnwinnade a Wɔhyehyɛ (System Architecture) .
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System Module a Wɔde Di Dwuma |
Component / Nnwinnade a Wɔde Yɛ Adwuma |
Nkyerɛmu |
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1 |
Pɛpɛɛpɛ Spindle Conveyor |
Overhead anaa fam track a auto-rotation spindles wom ma 360℃coverage. |
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2 |
Electrostatic De-Mfutuma a Wɔde Gu Adan |
Mframa hohoro a ionized ne brush ahorow a wɔde yi micro-particles ansa na wɔayɛ mfonini. |
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3 |
Reciprocator & Spray Nneɛma a Wɔde Petepete Nneɛma So |
Stainless booth a ɛwɔ ɛlɛtrɔnik reciprocators ne micro-diaphragm atuo. |
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4 |
Solvent Flash-Off Tunnel no |
Laminar-flow zone a ɛhwɛ evaporation so de siw sagging anaa pinholing ano. |
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Convection & UV Curing Nneɛma a Wɔde Yɛ Adwuma |
Hybrid IR/convection ovens anaa UV-LED modules a wɔde yɛ ntadeɛ a ɛyɛ ntɛmntɛm-curing. |
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6 |
Cooling & Nneɛma a Wɔde Yi Nneɛma Fi Mu |
Post-cure cooling tunnel a ɛde afã horow ba ambient temp ma un-racking. |
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7 |
Master PLC & HMI Asoɛe |
Centralized panel a ɛhwɛ line ahoɔhare, RPM, ne parameter aduannoa so. |
Engineering & Nneɛma a Wɔyɛ no Tumi
Hardware Coating Ho Nsɛm a Wɔayɛ no Titiriw:Bɛboro mfeɛ 12 a wɔde ayɛ mfiridwuma a wɔde wɔn ani asi so no twe adwene si kar nketewa-format, high-aesthetic kar ne architectural hardware finishing automation so.
Nnwinnade Ho Nsusuwii Kuw Titiriw:Wɔ-fie mfiridwuma adwumfo a wɔatu wɔn ho ama sɛ amanne, ntɛm-gyae spindle fixtures ne rotation gears a wɔayɛ ama soronko handle geometries.
Pɛpɛɛpɛ Mfiri Nhyiam:Hohoro-dan nhyiambea ahorow a wɔde laser alignment nnwinnade ahyɛ mu ma reciprocator akwankyerɛ ne conveyor tracking nhyehyɛe ahorow a ɛyɛ pɛpɛɛpɛ a ɛkorɔn.
Ansa na -Shipment Dry & Wet Nhwɛsode:Adwumayɛbea nkabom sɔhwɛ a edi mũ a mfiri kyinhyia boasetɔ sɔhwɛ, spray nhwɛso validations, ne control logic simulations ka ho.
Wiase Nyinaa Afuw mu Dwumadi:Wɔsomaa mfiridwumayɛfo a wɔn ho akokwaw wɔ nneɛma a wɔde si dan mu no kɔɔ wiase nyinaa sɛ wɔnkɔhwɛ mfiri a wɔde hyɛ ankora, nneɛma a wɔde di dwuma nkitahodi, ne wimhyɛn a wɔde yɛ nneɛma a wɔde di dwuma mfiase no so.
Nneɛma a Ɛyɛ Paara & Nea Wɔdi So (QA) .
Adesuabea a Ɛhwɛ Nneɛma a Wɔde Yɛ Afɛfɛde So Titiriw:Wɔ-fie mu nhwehwɛmu a ɛfa cross-hatch adhesion, pencil hardness, chip resistance (abo impact), gloss mita akenkan, ne kɔla delta-E matching.
Nea edi kan-Pass Yield Optimization:Automated fault detection ne closed-loop speed tracking a ɛhwɛ sɛ pow dodow da so ara wɔ 0.8% ase koraa.
Full Batch Traceability Nhyehyɛe a Wɔde Di Dwuma:SCADA database tracking raw handle lots, paint batch IDs, cure temperatures, ne conveyor ahoɔhare a wɔde yɛ kar akontaabu.
Mmarahyɛ Gyinapɛn a Ɛyɛ Katee:Wɔagye atom koraa wɔ CE mfiri akwankyerɛ, ISO 9001 nhyehyɛe a ɛfa nneɛma pa ho, ne ATEX/NFPA beae a asiane wɔ ahobammɔ ho mmara ase.
Akyi-Atɔn Dwumadi & Mfiridwuma Mmoa
Akyirikyiri Engineering Mmoa a Ahobammɔ:Real-bere intanɛt so nhwehwɛmu denam encrypted akwan so, a ɛma yɛn automation engineers tumi siesie PLC nteaseɛ haw na wɔsiesie robɔt akwan ntɛm ara (7x24 wiase nyinaa mmuaeɛ mfɛnsere).
Spares a ɛho hia ntɛmntɛm-Track:Wɔahyɛ bɔ sɛ wɔde nneɛma a asɛe (nozzles, filters, pump seals, ne robot teach pendants) bɛkɔ wiase nyinaa wɔ nnɔnhwerew 24 kosi 48 mu denam DHL/FedEx priority logistics so.
Wɔayɛ Nhyehyɛe Wɔ-Site no Nsiesie:Afe afe calibration nsrahwɛ, spray-pattern audits, ne mfiridwuma akwahosan nhwehwɛmu a ɔsom mfiridwumayɛfoɔ a wɔagye atom yɛ.
Adwumayɛfo Ntetee a Ɛkɔ Akyiri:Wɔ-depth on-site anaa virtual ntetee nhyehyɛe a ɛfa mfiri dwumadie a ahobanbɔ wom, nsiesie a wɔyɛ daa, aduanenoa ho nhyehyɛeɛ, ne ahobanbɔ interlock sɔhwɛ ho.
Nneɛma a Wɔde Gu Nneɛma & Nneɛma a Wɔde Kɔma
Ntɛmntɛm Prototyping & Nhwɛsode Turnaround:Substrate nhwɛsoɔ sɔhwɛ, jig design validation, ne coating sɔhwɛ amanneɛbɔ a wɔawie wɔ adapɛn 2 mu wɔ sample no baeɛ.
Bere a Wɔde Di Dwuma a Wɔde Yɛ Nneɛma:Wɔwiee custom line fabrication, assembly, ne Factory Acceptance Testing (FAT) wɔ adapɛn 16 kosi 22 mu.
Nneɛma a Wɔde Kɔ Amannɔne & Crating:Vacuum-nsuo akwansideɛ a wɔatoto mu, nnua a wɔde hyɛ mu a emu yɛ duru-a ɛyɛ adwuma, ne nsuo a wɔde hyɛ mu a ɛyɛ den a ɛne wiase nyinaa po so ne wimhyɛn mu nneɛma a wɔde fa kwan so gyinapɛn hyia.
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Tags a ɛyɛ hyew .: nsa paint line, China nsa paint line manufacturers, wɔn a wɔde ma, adwumayɛbea


